Medical Device Plastic Components for Your Next Breakthrough

Plastic manufacturing for medical devices

Prototyping to Production: Stronger, Smarter and Faster Plastic Solutions

Turn your pioneering dental or medical device plastic component ideas into reality and launch successful products faster. From cast urethane prototypes to high-volume molding and complex extrusions, we combine close collaboration with advanced manufacturing expertise to help you move from design to market with confidence.

Your Success Is Our Metric:

  • Fewer than 995 defects per million parts — consistent quality you can count on
  • 99.45% on-time delivery rate — keeping your supply chain running smoothly
  • ISO 9001 and AS 9100D certified — proven processes, trusted results
  • Ongoing investment in new equipment, services and capabilities — so your business never slows

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Built Around Your Needs

  • Design for manufacturing: optimizes manufacturing and enhances products
  • Additive manufacturing: SLA, SLS and fast-turn design iterations to test and refine your innovations
  • Cast urethane: low-volume production parts that replicate injection-molded
    performance without the wait
  • Injection Molding: from overmolding and insert molding to 2-shot molding
    and high-volume automation
  • Extrusion: complex, multi-material profiles
  • Full color house: precise color matching to keep your brand consistent across
    every part
  • Secondary services: pad printing, laser etching, assembly, inventory management
    and logistics for a single-source solution

Plastics That Power Medical Innovation

Diagnostic & Monitoring: device housings, diagnostic cartridges, patient monitoring parts, test cassettes

Surgical & Procedural: surgical/dental tools handles, catheter accessories, collection trays, fluid management parts

Drug Delivery & Therapeutics: inhaler housings, injection pen parts, IV components, pump covers

Labware & Consumables: sample containers, collection tubes, reagent trays, microfluidic parts

Enclosures & Structural Components: device shells and covers, mounting brackets, protective housings, control panels

Smart Materials
Smarter Manufacturing

We’re not just a supplier — we’re a true collaborator. From design for manufacturing and process validation to assembly and inventory management, Intek is your plastic solutions partner for medical and dental device plastics. We know materials matter. That’s why we work with a wide range of thermoplastics, elastomers and urethanes to deliver the characteristics your device needs — strength, flexibility, clarity, chemical resistance or all the above.

Where Precision Meets Production

By pairing smart automation with proven
manufacturing methods, we streamline production
without sacrificing quality. Our toolbox includes:

  • Design for manufacturing
  • Multi-cavity tooling
  • Overmolding and insert molding
  • Robotics and inline finishing
  • Custom color matching
  • Pad printing, laser marking and graphics
  • Extrusion capabilities
  • Assembly and inventory management

Plastic Components for Your Next Breakthrough

Sell Sheet

Turn your pioneering ideas into precision plastic parts
that launch successful products faster. From cast
urethane prototypes to high-volume molding and
complex extrusions, we combine close collaboration
with advanced manufacturing expertise to help you
move from design to market with confidence.

Mold Flow Analysis

Design for manufacturing

Design for manufacturing (DFM) streamlines product development by ensuring your part is optimized for efficient, reliable production from the start. By addressing potential issues early, DFM reduces cost, minimizes rework, shortens lead times and improves overall quality. 

Here’s how we support you at every step:

High-performance plastic solutions refined for strength, dimensional stability and low weight. 

Complex components produced with materials engineered for durability and temperature performance.

Prototyping

Rapid prototypes that help you evaluate form, fit and function — accelerating validation and qualification cycles.

Secondary processes

Cutting, drilling, punching, inline pad printing and adhesive application, all performed in-house for repeatable quality.

Assembly and kitting

Subassemblies and multi-part builds that simplify your manufacturing flow and reduce lead times.

Inventory control and just-in-time delivery

Reliable supply chain programs that ensure consistent availability.