Plastic Additive Manufacturing

Think It.
Prototype It.
Market It. Go.

Intek Plastics doesn’t just push the limits, we shape them. Our plastic additive manufacturing technologies let you create real, tangible parts, allowing you to see exactly how your concept performs in hand. No guesswork, no close enough simulations, just actual plastic parts providing real-world insights, faster testing and smarter decisions. Our rapid plastic prototyping services make it easier than ever to bring your ideas to life quickly, precisely and repeatably.

Work with our team to select the right technology for your application to be fast, functional and practical.  Refine and iterate your concepts with our rapid turnaround.  Then, scale your product from concept validation to production-rate with additive-manufactured or injection-molded parts. From a lot size of one to 1,000,000 parts, Intek has the capability and the know-how to be your trusted partner for the entire product life cycle.

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Why Prototype with Intek?

Whether you need proof-of-concept, a functional show model or on-demand low-volume production, we provide tailor-made solutions for your project. Plus, we bring decades of experience to your project. Our streamlined process reduces development cycles, helping you refine your design quickly and efficiently while minimizing costs.

Additive Manufacturing Capabilities

  • Stereolithography (SLA): Photocured resins used to produce complex geometries with incredible detail, surface finish and dimensional accuracy
  • Fused Deposition Modeling (FDM): Engineering-grade thermoplastic filaments extruded to rapidly produce everything from manufacturing jigs and fixtures to functional parts
  • Selective Laser Sintering (SLS): Functional prototypes to low-volume production parts produced using engineering-grade thermoplastic powders
  • Cast Urethane: Cost-effective, production-grade, low-volume runs with near injection-molded quality using a wide variety of urethane resins
  • Quality processes to support validation and approval, including FAIRs and PPAPs
  • Multiple finishing levels: As-printed to refined surfaces
  • Custom Coatings: Painted, clearcoat, epoxy, plated and more
  • Threaded Inserts and Decorative Features: Elevate fit, function and appearance

additive manufacturing processes

Available Materials:

  • ABS-M30
  • Polycarbonate
  • ULTEM 9085

Stratasys Fortus 400mc

Fused Deposition Modeling (FDM)

Description:
FDM builds three-dimensional parts by melting and advancing a fine ribbon of plastic through a computer-controlled extrusion head, producing parts that are ready to use.

Applications:

  • Low-volume production of complex end-use parts
  • Prototypes for form, fit and function testing
  • Prototypes directly constructed in production materials


Build Size:

14 x 16 x 16 inches (406 x 355 x 406 mm)

Precision:
+/- 0.005” or +/- 0.0015” per inch, whichever is greater

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Available Materials:

  • Accura Xtreme White 200
  • Acurra ClearVue
  • Accura 25

3D Systems ProJet 6000 HD

Stereolithography (SLA)

Description:
Stereolithography is an additive manufacturing process that works by focusing an ultraviolet (UV) laser on to a vat of photopolymer resin.

Applications:

  • Design verification
  • Complex assemblies
  • Mass customization of product (orthodontic, dental)
  • Assembly jigs and fixtures


Build Size:

10 x 10 x 10 inches (250 x 250 x 250 mm)

Precision:
+/- 0.004” or +/- 0.001” per inch, whichever is greater

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Available Materials:

  • Accura Xtreme White 200
  • Acurra ClearVue

3D Systems ProJet 7000 HD

Stereolithography (SLA)

  • Description:
    Stereolithography is an additive manufacturing process that works by focusing an ultraviolet (UV) laser on to a vat of photopolymer resin. Same perks and process as the Projet 6000 but with a larger build size.


Applications:

  • Design verification
  • Complex assemblies
  • Mass customization of product (orthodontic, dental)
  • Assembly jigs and fixtures


Build Size:
15 x 15 x 10 inches (380 x 380 x 250 mm)

Precision:
+/- 0.004” or +/- 0.001” per inch, whichever is greater

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Available Materials:

EOS P730

Selective Laser Sintering (SLS)

Description:
The EOS P730 is a high-productivity plastic laser-sintering system engineered for rapid, precise manufacturing of parts, prototypes and casting patterns. Its dual-laser technology and large build volume enable efficient production of both small batches and large, complex geometries.

Applications:

  • Small-run production of fully functional plastic components
  • Rapid manufacturing of large, complex prototypes
  • Production of investment-casting and vacuum-casting patterns
  • High-performance parts for automotive, medical and aerospace


Build Size:

23.9 × 13 × 19.3 inches (607 × 330 × 491 mm)

Precision:
High dimensional accuracy and fine feature resolution

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SLS-2500

Sinterstation 2500 Plus (SLS)

Selective Laser Sintering (SLS)

Description:
Industrial selective laser sintering machine for functional nylon and composite parts, rapid tooling inserts, and short-run production in automotive, aerospace, medical models, and general engineering applications.

Build Size:
15 × 13 × 18 inches (80 × 330 × 450–460 mm)

Precision:
± 0.004–0.008 inches (f ± 0.1–0.2 mm)

Available Materials:

plastic additive manufacturing materials

Polycarbonate (FDM)

RAPID TOOLING, BUILT TO ENDURE

Strength
Surface Finish
Polycarbonate (PC)

ABS-M30 (FDM)

STRONG, AFFORDABLE PROTOTYPING

Strength
Surface Finish
ABS Additive Manufacturing

Ultem® 9085 (FDM)

CERTIFIED, HIGH-PERFORMANCE FDM THERMOPLASTIC

Stregth
Surface Finish
Ultem Additive Manufacturing

DuraForm PA, Nylon 12 (SLS)

DURABLE, ACCURATE, END USE PARTS

Stregth
Surface Finish
DuraForm PA Additive Manufacturing

Accura ClearVue (SLA)

TRANSPARENT, POLYCARBONATE-LIKE / BIO-COMPATIBLE / DENTAL

Stregth
Surface Finish
Accura ClearVue Additive Manufacturing
Accura Xtreme White 200 Additive Manufacturing

Accura Xtreme White 200 (SLA)

TOUGH AND DURABLE

Stregth
Surface Finish

Accura 25 (SLA)

GENERAL PURPOSE / POLYPROPYLENE-LIKE

Stregth
Surface Finish
Accura 25 Additive Manufacturing

Your complete manufacturing partner​

Speed and functionality matter. Whatever your project demands, we have in-house technology and expertise to make it happen. Your next breakthrough is just a print away. Let’s prototype the future. Request a quote today.

You get a single, reliable partner who understands your business — not just your parts.

Mission-ready collaboration

We know every component plays a role in a larger mission. That’s why our team works closely with yours to refine part designs for manufacturability — reducing cycle time, minimizing waste and improving overall performance.

From your first prototype to full production, you can expect transparent communication, reliable quality and components that meet your strictest specifications.